{"id":273,"date":"2020-04-18T18:26:28","date_gmt":"2020-04-18T18:26:28","guid":{"rendered":"https:\/\/test.awesomebiochar.com\/?page_id=273"},"modified":"2020-05-19T14:12:19","modified_gmt":"2020-05-19T19:12:19","slug":"lime-making","status":"publish","type":"page","link":"https:\/\/www.alphathermal.com\/?page_id=273","title":{"rendered":"Lime Processes"},"content":{"rendered":"<p>The dissociation of limestone (calcium carbonate) into quicklime and carbon dioxide at temperature is a process known as calcination i.e.,<\/p>\r\n<!-- \/wp:post-content -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>CaCO<sub>3<\/sub> = CaO + CO<sub>2<\/sub> \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u0394H = -760 BTU\/lb CaCO<sub>3<\/sub><\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>Magnesium Carbonate, which is found in some quantities with limestone deposits, also dissociates according to the reaction:<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>MgCO<sub>3<\/sub> = MgO + CO<sub>2<\/sub> \u00a0\u00a0\u00a0\u00a0 \u0394H = -558 BTU\/lb MgCO<sub>3<\/sub><\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>Mineral deposits which contain significant amounts of MgCO<sub>3<\/sub> (5-39%) are called dolomitic limestone, while those containing &gt;40% are known as dolomite.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>The dissociation of both calcium and magnesium carbonate is endothermic. The reaction rate increases with temperature with calcination commencing at 250 <sup>o<\/sup>C (480 <sup>o<\/sup>F) for magnesium carbonate, requiring 410 <sup>o<\/sup>C (770 <sup>o<\/sup>F) to go to completion at atmospheric pressure. For calcium carbonate the reaction occurs between 500-805 <sup>o<\/sup>C (930-1480 <sup>o<\/sup>F). The decomposition of dolomites and magnesium\/dolomitic limestone precursors is more complex than for their pure compounds. According to Oats (1998) it is still not clear whether the decomposition reactions proceed in a single, two discrete paths or a combination of both i.e.,<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>CaCO<sub>3<\/sub>.MgCO<sub>3<\/sub>\u00a0 + Heat \u00a0 = \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 CaCO<sub>3<\/sub>.MgO + CO<sub>2<\/sub><\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>CaCO<sub>3<\/sub>.MgO + Heat\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 =\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 CaO.MgO + CO<sub>2<\/sub><\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>CaCO<sub>3<\/sub>.MgCO<sub>3<\/sub>\u00a0 + Heat \u00a0 = \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 CaO.MgO + CO<sub>2<\/sub><\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>However, all dolomites and magnesium\/dolomite limestones decompose at higher temperatures than magnesium carbonate with the onset of the dissociation varying between 510 and 750<sup>o<\/sup>C.<\/p>\r\n<h2>Lime Kilns<\/h2>\r\n<p>We were part of the design team for the largest lime kiln in the USA, a 20-cassette pre-heater kiln at Mississippi Lime in St. Genevieve, MO. We have worked with some of the largest lime-making companies in the US and Canada. We offer various optimization studies towards production increases and environmental compliance. Our expertise go beyond rotary kilns having worked on tunnel and shaft kilns.<\/p>\r\n<!-- wp:image {\"id\":106,\"sizeSlug\":\"large\"} -->\r\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-106\" src=\"https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-preheater-kiln-001.jpg\" alt=\"\" width=\"1024\" height=\"1535\" srcset=\"https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-preheater-kiln-001.jpg 683w, https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-preheater-kiln-001-200x300.jpg 200w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\r\n<!-- \/wp:image -->\r\n\r\n<!-- wp:image {\"id\":107,\"sizeSlug\":\"large\"} -->\r\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-107 size-full\" src=\"https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-kiln-001.jpg\" alt=\"\" width=\"1024\" height=\"683\" srcset=\"https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-kiln-001.jpg 1024w, https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-kiln-001-300x200.jpg 300w, https:\/\/www.alphathermal.com\/wp-content\/uploads\/2020\/04\/Mississippi-Lime-kiln-001-768x512.jpg 768w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\r\n<!-- \/wp:image -->\r\n\r\n<!-- wp:paragraph \/-->","protected":false},"excerpt":{"rendered":"<p>The dissociation of limestone (calcium carbonate) into quicklime and carbon dioxide at temperature is a process known as calcination i.e., CaCO3 = CaO + CO2 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u0394H = -760 BTU\/lb CaCO3 Magnesium Carbonate, which is found in some quantities with limestone deposits, also dissociates according to the reaction: MgCO3 = MgO + CO2 \u00a0\u00a0\u00a0\u00a0 \u0394H &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/www.alphathermal.com\/?page_id=273\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Lime Processes&#8221;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-273","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=\/wp\/v2\/pages\/273","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=273"}],"version-history":[{"count":10,"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=\/wp\/v2\/pages\/273\/revisions"}],"predecessor-version":[{"id":443,"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=\/wp\/v2\/pages\/273\/revisions\/443"}],"wp:attachment":[{"href":"https:\/\/www.alphathermal.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=273"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}